Blowing-filling-capping Combiblock For Tibet Water

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“Healthy life,accompanied by Huiyuan.” The brand of “Huiyuan”has already become the synonymous of the juice industry in China. In recent years, with the slowdown in the development of the juice market, Huiyuan Group has begun to pay more attention to the high-end water projects. This is an important step for Huiyuan Group to promote diversification, premiumisation, development and exploration of health.

Tibet is known as the “Asia Water Tower,” almost ten thousand years of snow-capped mountains and glaciers and lakes, but still retains an aura of primitive purity. Tibet is one of the rare places to be developed and pollution-free in the world. The water contains many kinds of natural and trace elements, which is one of the best recognized water resources in the world. Huiyuan elaborately creates the “Zangjiang spring”, the water resouce comes from the Nyenchen Tanglha Mountain, it is 3700 meters above the sea leve. Pure glacier water, deep underground for many years through the earth, carries a wealth of beneficial minerals and trace elements, rises along the fracture rock naturally. The original meaning of the word “Huiyuan” is “bringing together a better life and originating from natural nutrition”. It is the most beautiful gift of nature and also make ends meet with the implication of Huiyuan Group “Extracting Natural Essence, Fresh and Original”.

Through many rounds of technical communication and investigation by Huiyuan group, Newamstar stood out in the comparison with first-class suppliers abroad. Newamstar’s rich experience in the blowing-filling-capping technology for big bottle water and equipment operation in high-altitude environment, two parties finally determined to establish cooperation relationship. Newamstar customized one 6000 BPH (4L) bottled water blowing-filling-capping production line for Huiyuan Lhasa factory. From then on, Newamstar has become the only domestic supplier,who supplied high speed blowing-filling-capping combi production line for both large bottle and small bottle in Tibet.

This customerized production line for Huiyuan Group, not only highly automated and with high operating efficiency, and its main features are as follows:

1. Production line has taken into full consideration of the high-altitude factors.

2. Bottle blowing unit adopts new generation of energy-saving technology from Newamstar, not only to improve the heat utilization of heater, but also reduce the loss of high pressure gas.

3. The filling unit adopts the electronic laser controlled liquid level with non-contact filling, which facilitates the liquid level adjustment and meets the requirements of inland sales full filling and the normal liquid level in the surrounding areas of Tibet. In addition, the air purification unit of the filling unit is arranged to improve the cleanliness of the filling area.

4. Conveyor system considers the bottle body without reinforcing rib, and the weight of the bottle and other factors, the bottom of a large number of transmissions using the ball chain. With the cooperation of the variable frequency motor to reduce the delivery pressure to avoid product collision in the process of conveying.

Newamstar’s remarkable product and technology, the excellent quality of natural water in Tibet, the strong brand, perfect logistics system, smooth sales channels of Huiyuan Group, the perfect combination of the three aspects make “Zangjing spring” market prospects widely optimistic. We believe that Huiyuan Group will be able to make “Zangjing spring”become a popular natural product shared by cosumers all over China.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing systemfilling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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