Carry forward the Spirit of the Foolish Old Man for the Ideal Plant Construction

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Newamstar grows together with Zhongwo.

Jiyuan, located at the intersection of northwest Henan and southeastern Shanxi, bordering Taihang Mountains in the north, and adjacent to Jincheng, Shanxi province; the Yellow River to the south, Jiyuan is always called “Henan Northwest portal” since ancient times covering an area of 1931 square kilometers with 680,000 population. It was a county in the dynasty of Sui in Kaihuang 16 years (AD 596), was in 1988changed to a city and was upgraded to provincial city in 1997, being one of 18 provincial cities in Henan Province and one of the historical and cultural city in China.

Since ancient times, emperors, generals and men of letters frequented this place to write poems with ink and brush. Bai Juyi once praised it as “good Jiyuan landscape” and the Qing Emperor Qianlong praised it as “famous historical site.” Relying on abundant natural resources and cultural landscape, Jiyuan developed four major tourism brands: Wangwushan, Wu Long Kou, Xiaolangdi, Ji Dumiao. ” Jiyuan is famous for the water of Jishui, which is said to be the birthplace the Foolish Old Man in the legend. For thousands of years, perseverance and spirit of the Foolish Old Man always inspire people to accelerate the development of Jiyuan lasting power and valuable spiritual wealth.

In this beautiful scenery and mild climate of Jiyuan, Henan Industrial Co. emerged on the fertile land for sustainable development. The company was founded in 1999, which specializes in the production and sales of high-quality beverage. It covers an area of 190,000 square meters with 1,900 employees and nearly 300 management and technical personnel. It also owns six factories, 36 modern production lines with annual production capacity of 500,000 tons.

Zhongwo is formerly known as “Jiyuan Palace winery,” which originally produced sparkling wine and the first 6000 bottles / glass of sparkling wine production line was provided by Newamstar. In the next ten years, from 5000 bottles / hour low-speed production line to 24,000 bottles / hour high-speed 5-in-1 moderate temperature filling production line, Newamstar has provided nearly 20 beverage production lines for Zhongwo, witnessing the sweet development process  of Zhongwo all the way. In a number of cooperation, the two heads discussed beverage industry trends pleasantly and carefully analyzed the advantages of the region to actively build green, low-carbon, environmentally friendly production method.

Friendship is deeper with faster development. Now Newamstar has been among the ranks of international outstanding enterprises, and Zhongwo is thriving and dominating in the industry. Zhongwo has accumulated six series of products in the development and production: functional drinks, water, vegetable protein drinks, fruit pulp juice drinks, carbonated beverage and solid beverage to meet different consumer groups in different seasons. Now, the company has the famous products: physical energy series, Wangwu Rock Springs soda and talent the 1st walnut, which are sold to the country.

In 2011, the strategic partnership between Zhongwo and Newamstar upgraded in a comprehensive way. After the Spring Festival, the two sides discussed with each other deeply on the domestic beverage market trends, market dynamics and modes of production. With the stable brand market and sophisticated production management of Zhongwo, supplemented with Newamstar exquisite processing technology and skillful engineering installation, the two sides signed cooperation agreement of the first 24,000 bottles / hour 5-in-1 moderate temperature filling production line in May 2011, and the line went into operation at the end of the year. In 2012, the two sides cooperated together again for scheduled delivery of the second production line.

In 2013, functional beverage sales market was booming, the chairman Mr. Wang Huaixuan of Zhongwo Company adhered to be the “first-class product, first-class brand for a hundred years”, which promoted the rapid growth of its product sales. In May, July, August of the same year, Zhongwo and Newamstar signed three 24000 bottles / hour 5-in-1 moderate temperature filling production lines respectively.

As concept creator of “moderate temperature filling”, Newamstar does her best in innovation and development for escalating of the mature production lines, consistently providing customers with a comprehensive solution for the whole plant, dedicated to help customers build the ideal plant. Meanwhile, as Newamstar strategic partner in Central Plains, “Zhongwo” also provided valuable experience in the process of technological innovation of moderate temperature filling. From the operation of the first production line, to the subsequent lines’ presence, the two sides always have friendly and mutual cooperation, and common understanding. In operation, the technical staffs of both sides have paid a lot of sweat from equipment maintenance to piping design, from the parts to the machine running.

Newamstar and Zhongwo knew each other in cooperation with boundless vitality to write economic development carols one after another. I believe that the cooperation will be bound to go smoothly all the way in the future!

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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