Kazakhstan is a transcontinental country straddling Europe and Asia, and is bordered by the Caspian Sea to the west, Russia to the north, China to the east, and Uzbekistan and Turkmenistan to the South. The territory covers some 2.7 million square kilometers with total population of 16 million, which makes it one of the largest middle Asian countries. It is also one of the CIS countries, ever since the dissolution of the Soviet Union, which enjoys political stability and a relatively high living standard.
Stability comes with economic prosperity. As living standard increases continuously, the demand for beverages grow into a trend of diversification. Many soft drink manufacturers noticed the opportunity and considering enlarging the production, launching new green products with better tastes. As the machines left from the former Soviet Union cannot meet the need for mass production any more, and the national industry is relatively lagging behind, it makes it tough for the manufacturers. However, the imported equipment from Krones and KHS are way too high and it costs a fortune for the after-sales services, which makes it difficult for the Kazakhstan manufacturers to afford. At this very stage, China lightens the hope by the fast growing manufacturing industry and its geographical proximity with Kazakhstan, and Newamstar machines gave a good example of China made quality.
Ever since the international business department was founded, Newamstar management level already farsightedly predicted the market potential of the former Soviet Union countries, and invested resources and personnel in developing the market. Kazakhstan was listed among the key markets due to the large population and its leading GDP per capita of all CIS countries. After a few years, Newamstar finally got its position on the Kazakhstan market and started cooperating with local well-known companies, and the cooperation field ranges from large and small bottled water, CSD, juice, etc. And now it has been years since Newamstar successfully gained the solid position in Kazakhstan.
Due to the Newamstar reputation, solid technical capability, and good aftersales services, NIK-1 showed strong cooperation willingness at the very first NIK-1 project. In 2011, NIK-1 signed a 1,500BPH(5L) water line and a 6,000BPH(1L) dairy product line at the same time. It was a sensational piece of news within the Kazakhstan beverage industry and even drew attention from Mr. President Nursultan Nazarbayev. Despite from his busy work, he personally visited NIK-1 factory and inquired about the project.
NIK-1 is located at Shymkent, capital city of the South Kazakhstan Province. Shymkent is the second populous city in Kazakhstan with a total area of almost 300 square kilometers and population nearly 700 thousand, right after Almaty. Population growth plus economic development have made Shymkent more charming than ever.
As one of the main beverage manufacturers in Kazakhstan, NIK-1 did a thorough research before finally signing the contract. Chairman of NIK-1 together with its engineers and technicians visited China beverage market and especially came to Newamstar for several times. Going through several negotiations and evaluations, at the end, NIK-1 decided to work with Newamstar and develop the dairy product market in Kazakhstan.
According to customer’s production demand and the plant specification, also taking into account the direction of Kazakhstan’s dairy product market development, Newamstar offered a tailor-made turnkey proposal for NIK-1, including ingredient provision, liquid blending, until full bottle packaging, and was fully accepted by NIK-1 shareholders. The successful project launch showed the full-featured service and consulting solution provider style of Newamstar, also enlarged the Newamstar impact on global market and set another solid foundation for global expansion and sustained business development.
During the installation, Newamstar dispatched a group of well trained technicians to work closely with local technicians.
After days of co-working with each other, they had established a profound friendship. People of Kazakhstan are born bold and forthright, and have these natural characteristics with enthusiasm and passion, which left us a great impression. At work, we learnt different cultures from each other and had a great time. We deeply hope that it is not only the production line we brought into Kazakhstan, but also a bridge of communication, connecting future prosperities between China and Kazakhstan for generations.
In the past we had Silk Road, Chinese tea and silk was spread over following the route of camel caravans, so was the Eastern civilization began to unveil to the rest of the world. Nowadays, by applying advanced packaging technology and providing feasible packaging project, Newamstar took the opportunity and was able to introduce the China made machinery to Kazakhstan. We aim to let more people get to know China better, as well as Chinese good quality machineries.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
- Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
- Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.